Every day, welders are exposed to harmful ultraviolet and infrared radiation in the workplace. This is in addition to the hazard of exposure to heat, spatter, sparks, debris and other potential fire hazards. If you engage in the practice of welding as a hobby or as a professional pursuit, you’re perhaps familiar with the many risks that welders are exposed to in the typical welding workshop.
The good news is that with just one major purchase (or investment, if you look at it the right way), you can protect your head and eyes from the worst of these hazards. And among the many protective equipment options available in the welders’ market, the Miller welding helmet stands out as a class apart. Let’s see why.
5 Reasons to Get a Miller Welding Helmet
Miller welding helmets are widely popular among both casual and professional welders. Here are 5 compelling reasons why you should consider getting a welding helmet from Miller Electric.
Obtaining a clear and unobstructed view of the weld area is one of the most important requirements for any welder. Most traditional welding helmets are equipped with very dark filters. Though these helmets may provide you with adequate shielding from the intense and blinding light during welding, they also hamper visibility. Using helmets that provide low visibility of the weld area can lead to lower-quality welds, forcing you to rework.
With Miller welding helmets, however, you won’t have to deal with such issues at all. All the helmets from Miller come equipped with patented ClearLight technology that provides you with a clear and realistic view of the weld area. The 1/1/1/2 optical clarity rating of the welding helmets lets you see more colors and detail with unmatched clarity, eliminating the need to constantly lift the helmet in between welds.
Another major drawback of traditional welding helmets is the distortion or blur they produce when viewed at certain angles. One of the primary reasons for this limitation is the curvature of traditional lens designs. Blurred or distorted views during welding can lead to a less-than-ideal weld due to incorrect or bad positioning of the electrode. Moreover, it can also be a huge safety hazard, especially if you’re working in a sensitive environment.
Thanks to the proprietary High Definition View (HDV) technology featured in Miller welding helmets, you will never have to contend with distorted views. Found in both the helmet lens and the grind shield, HDV technology ensures that you get a sharp and detailed view of the work area with little to no distortion irrespective of the viewing angle. This not only improves your weld quality by leaps and bounds but may also increase your efficiency and productivity.
If you’re a professional welder, you probably value weld quality, productivity and efficiency above all else. However, measuring the productivity and efficiency of welding jobs can be challenging, if not impossible. Here’s where the InfoTrack Technology of Miller welding helmets come into the picture.
The tech built into the Digital Elite and Digital Infinity range of Miller welding helmets enables you to measure a wide range of metrics including the total arc time and arc count for a particular job. Using the insights you gain from this technology, you can plan your welding job better, track it more accurately and significantly increase your productivity.
That’s not all. Tracking arc time and arc count accurately can also help you estimate the billable hours better. This ensures you don’t lose out on precious hours that you could have otherwise been compensated for.
Versatile and Adaptable
A traditional welding helmet is far from being versatile or adaptable. The lenses on such helmets are permanently shaded and don’t feature any kind of protection from sunlight interference. This can make working in sunlit and brightly lit environments a lot more challenging. Furthermore, since the shade levels are non-adjustable, you might be forced to purchase multiple welding helmets, each with a different shade level for different welding applications and environments.
Compared to traditional options, the welding helmet range from Miller Electric is not only sophisticated but also very versatile. Firstly, the helmets feature an automatic on/off system that darkens the lens the instant you strike an arc. By automatically turning the lens off when you’re not actively welding, these helmets help conserve battery charge.
Meanwhile, the AutoSense technology continuously senses your welding environment and adjusts the lens shade appropriately. Such a feature is ideal if you’re someone who works in ever-changing welding environments. And finally, the patented X-Mode Lens Technology is another unique feature that senses welds electromagnetically. This eliminates sunlight interference, which usually blocks the sensors, producing a jarring effect when welding outdoors.
Instant Setting Adjustment
Many Auto-Darkening Filter (ADF) welding helmets in the market either don’t feature adjustable settings or have small push buttons that make it extremely hard to operate or adjust the settings on-the-fly.
Welding helmets from Miller Electric, however, features an intuitive digital control system with large push buttons built right into the hood itself. The size of the buttons makes adjusting the mode and settings extremely easy. In fact, you can operate the digital control system seamlessly even when you’re wearing thick welding gloves.
Using the control panel, you can adjust the shade levels, switch between modes, and view insights such as the clock, arc time, and arc count. Miller welding helmets even come with a dedicated memory function, which you can use to instantly switch between two preset settings. That’s not all. Both of these preset settings can be fully customized according to your needs and welding requirements.
Now that you know of the many advantages that the current range of Miller welding helmets offer, all that’s left to do is compare the models available online and take your pick. When you are selecting the right helmet for your welding PPE kit, ensure that you factor in the size, your welding requirements as well as your budget. This way, you can make a smart purchase decision.
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