Everything about How Machine Vision Applications Help Industries Soar

The 2021 ICCV (International Conference on Computer Vision) discussed advanced machine vision technologies through various papers and public meetings, attracting much attention.

People from various industries pay much attention to this conference because it not only sets the achievement bar for imaging companies but also points out the direction for those using vision inspection for production or manufacturing. Industries are expecting further improvements with the application of machine vision. But why are they so confident about this technology? Before getting the answer, let’s have a basic understanding of machine vision applications.

The Components of Machine Vision Systems

Every individualized component of a machine vision system impacts any captured image’s quality, precision, and clarity. Understanding how these components work together and their specific use allows you to decide what type of system will enhance your productivity.

  • Lighting & Control: 

Different systems will utilize various analysis and lighting sequences to ensure quality outcomes. That can include materials like LED, Xenon, Quartz, Fluorescent, backlighting, and more. For example, a line scan camera will take rapid bursts of photos with a synchronized light to reduce blurriness and ensure precision.

  • Lens: 

This is the light gathering component of the entire machine vision system. It is often slightly rounded to disperse light rays and must meet the specifications of your system to sync correctly with the rest of the components.

  • Imaging Camera: 

This can be a 2D camera like an area scan camera or line scan camera, or a 3D camera. All these industrial cameras can be used in product inspection. This is the key part of any machine vision application.

  • Algorithm: 

The vision processing unit uses algorithms to analyze the captured image created by the industrial camera. These formulas are programmed to access the given information and output a result. Through machine learning and model training, the ultimate automation can be achieved.

  • Industrial Computer:

This is where all the information, details, and images are collected, analyzed, and formatted according to your needs. This is also a central point of communication where the collected images are processed, and the result is generated. Like nowadays, the majority of video content comes via IPTV and OTT.

What Are the Machine Vision Applications?

The application of such a powerful machine vision system improves production and quality control for many types of industries. The multiple machine vision applications include:

  • Industrial Inspection: 

Industrial inspection is the most common machine vision application. With a quality machine vision system, you can detect different objects running through production and identify the defective products with the incorrect size, flaws on the surface, deformed shape, etc.

  • Agriculture Product Inspection:

Modern consumers prefer perfectly round and shapely fruits and vegetables. A machine vision application assesses the color, shape, size, and any possible defects in everything from tomatoes to apples and improves sales at a local grocery store by only using those high-quality items on the shelves.

  • Agriculture Test:

Fertilizer used for planting and harvesting needs accurate measurements of available resources as different crops are being planted. That means measuring out fertilizer during production to supply sufficient nutrients that the growing plants need and ensure no resource is wasted. In addition, people use hyperspectral cameras to measure the phosphorus/potassium/moisture content of the fertilizer.

  • Vehicle Bumping Test:

Vehicle safety is critical to the sales and regulations of automobiles. Machine vision systems capture the precise moments these tests are run to measure the quality and safety of a new car, truck, jeep, or other vehicles. Considering the expensive cost of each test and the ephemeral bumping process, people take advantage of the high-speed camera to conduct frame-by-frame analysis and eliminate the waste of time and money.

  • Medicine Inspection: 

It is critical that every pharmacy and medical professional only use the precise ingredients and dosage of medicine during patient care. To ensure the correct amount is distributed through the production line, the machine vision application in the medical field captures the size, shape, and quantity of each medical reagent.

  • Particle Collision Test: 

Particles interact at the molecular level. This means there is no way to view their interactions with the naked eye. You must have advanced machine vision systems to ensure you are conducting testing and witnessing scientific advancements. What’s more, the whole collision test can be recorded by the high-speed camera for further analysis.

  • Logistics Sorting: 

Just imagine the organizational maelstrom of any Amazon distribution center. This machine vision application requires scanning barcodes and box sizes and then comparing them to databases to ensure the right package goes to the correct organizational bin or delivery vehicle. After scanning the barcodes, the result will match the stored data immediately and display the information about this cargo, allowing you to find a batch of products in a short time.

Benefits of Owning a Professional Machine Vision System

As you can see from only this humble list of various machine vision applications, the future of these systems is bright. This is especially true when combined with collaborative robotics and industrial equipment accessories. Not only does this streamline production and manufacturing, but it also automates many time-consuming processes using the latest neural networks. This is an excellent way to lower operational costs and speed up production while never sacrificing quality control.

SmartMoreInside, as one of the outstanding machine vision solutions suppliers, has been using this above set of machine vision systems to solve numerous tricky cases. They have rich experience in agricultural by-product testing, automotive gasket testing, oil pipeline testing, textile testing, car paint flatness, and tire pattern testing, etc. One of their cases is to complete the inspecting task of gasket for cars with the combination of an industrial camera, lens, light sources & controller, industrial computer, collaborative robot, and other accessories.


To experience all these benefits for your company, visit the expert team at SmartMoreInside. This is a specialized company focused on the production of state-of-the-art machine vision systems for various applications. Contact SmartMoreInside today and get the machine vision system that is particularly designed for you and tested in the close-to-reality environment created by simulating labs.

Interesting Related Article: “4 Ways to Use Measuring Machines in A Business and Manufacturing Setting