How Redesigning Your Warehouse Can Boost Productivity

A busy warehouse can be deceiving. Although there’s a lot of activity done every day, it doesn’t mean that it’s efficient. Warehouse efficiency can be analyzed and improved in different ways. How fast and correctly you process orders directly affects your operations. One of the best ways to improve efficiency is to redesign the warehouse by considering design principles such as flow, accessibility, capacity, and traceability.  

There are plenty of warehouses that make the mistake of designing a warehouse without putting into consideration the streamlining the workflow’s direction. This can make the warehouse unproductive and a time-waster. Another problem is to make stocks challenging to find. In this case, you’ll take more time and energy finding and taking items through and out of the warehouse. This can also be further exacerbated by exceeding the capacity, which will reduce efficiency and cause losses over time. When all these mistakes come together, you’ll realize that it becomes more challenging to track the warehouse’s ins and outs.  

If your warehouse design commits all these faults, you’ll need to redesign it to be more efficient. And when you do, here are the outcomes you can expect.  

  • Better workflow 

A warehouse that doesn’t consider workflow will experience all kinds of delays as workers unwittingly scramble all over the place. Redesigning a warehouse can help to create better workflow and efficiency. By adding a shipping and packing workstation, you can streamline the process of packing and shipping orders. After redesigning it to be more efficient, it should ideally flow in one way. Streamlining the warehouse activity will make it easier for workers and machinery to surge in and out fluidly. This increases speed and organization, and of course, productivity.  

  • Improved accessibility 

You’ll also notice how easy it is to access stocks from the pallet racks. Without considering the warehouse’s efficiency, most people will just pile up supplies and not heed accessibility. Again, this is a time-waster because it takes longer to gather the right items in a disorganized heap. If this problem affects your warehouse’s productivity, invest in accessibility tools by finding used pallet racking near me.  

Pallet racking makes it easy to organize and stack goods safely. It also increases the speed of the workflow because finding and gathering stocks are more obtainable.  

  • Avoid productivity deficits 

Productivity deficits happen when the warehouse is designed poorly. As mentioned, the capacity of the warehouse is an essential factor when it comes to design. Ideally, you would want to fill up only 85% of the warehouse. Reaching 100% capacity or beyond is a huge mistake. Once you exceed the 85% mark, you start to lose productivity. The more you go past the capacity, the more productivity goes down. And if this happens continuously, the productivity deficit gets larger and larger. A well-designed warehouse can avoid productivity deficits by managing it to only 85%.  

  • Reduce operational costs 

Operational costs can be reduced substantially. Workers can get more work done at one time because of the improved workflow and accessibility. As you know, human labor takes up most of the costs, and they’re usually paid by the hour. Imagine if you can get twice the work they typically do in each paid hour? That means you can double your profit without increasing labor fees. However, you won’t have to force laborers to work double-time. You’ll only need to redesign the warehouse to be more efficient.  

  • Keeps your operations flexible to changes 

Keeping your house flexible to changes is essential. Being prepared for sudden changes can save you a lot of trouble. Consider future goods and the capacity of your warehouse. If you’re already experiencing productivity deficits, future additional goods can ultimately aggravate the problem.  

Aside from avoiding productivity deficits, managing capacity can also keep you open to adjusting to more loading docks and machinery. It also allows you to adapt to advancements in technology.  

  • Adapting to new technology 

Managing warehouses can be a tricky job. Operations in administration such as IT, clerical support, and line supervision need to be updated and completely transparent. If working correctly, it should reflect and keep up with all the warehouse’s ins and outs. However, it can be difficult with outdated methods and lacking technological support. A well-designed warehouse also considers warehouse management systems. One of the best warehouse practices is keeping your warehouse continuously adapting and evolving with the latest technology.  


When it comes to designing your warehouse, it’s easy to make mistakes. In all honesty, it’s unavoidable to make mistakes. But it’s how intelligently you deal with these issues and how quick you do it will make all the difference. The fast-paced environment requires innovative design, appropriate materials, resourceful solutions, and versatility, all of which an efficient warehouse design can provide.  

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