Modern Equipment Used For Ultrasonic Inspection

With advanced technology, it is now possible to get the right equipment for ultrasonic inspection. Pipeline companies value modern pipeline ultrasonic inspection equipment because it is convenient.

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MFL pipeline inspection tools

The PIG refers to the Pipeline Inspection Gauge, and this is a tool that is used to inspect the pipelines to ensure they are not leaking. This name can also be used to refer to all kinds of tools used in pipeline inspection and cleaning purposes. The pigs are made to correspond to the diameter of the pipe and are transported (during inspection) by the same product being carried in the pipeline. In essence, the MFL (magnetic-flux leakage) tool is made of two or more bodies. One of these bodies is the magnetizer and the other body is the sensors.

The MFL tool is termed as being intelligent because it collects the right data in real-time as it travels through the pipeline it is inspecting.

The modern equipment can detect dents, cracks and measure wall thickness through intelligence Pipeline Inspection Gauges known as PIGs. The neutron-scatter PIGs are more accurate and cost-effective. The ultrasonic inspection equipment is applicable in various sectors such as:

  • Gas and oil industries
  • Aerospace
  • Automotive
  • Power generation industries

 How modern ultrasonic inspection equipment works

Pipeline assessment procedures rely on pigging operations. They apply the magnetic-flux leakage technology to detect metal loss pipelines. Previously only external inspection through side-scan sonar was possible. Apart from crack detection, the PIGs also record other information that could be vital for troubleshooting. Such data includes wax deposition, bend measurements, mapping, and product sampling.

Choosing modern ultrasonic inspection equipment 

The following tips can help you choose the right ultrasonic inspection equipment.

1. Evaluate the features

Check for portability and durability of the equipment

Small equipment that is easy to use in inaccessible areas and lightweight to make it easier for the operator to use is ideal. Most modern ultrasonic inspection equipment is also water and dustproof. Ultrasonic inspection equipment is used in rough terrains and during hot or cold weather season as they are adaptable to environmental and climate changes.

Ease of operation

One should check for equipment that has few controls and a large screen. Fewer function keys make it easy to operate for more efficiency. It is also good to check for a screen resolution that works on bright or dim lighting options.

Multifunction capability 

Modern ultrasonic inspection equipment with a simple upgrade can also measure flaw detection and inspect thickness gauges, measuring coatings and cast content of the vessels, pipes, and tanks. It is good to opt for equipment that is compatible with the software used for upgrades. Upgrades help in saving money due to lower training costs since the user interface is still the same.

Data management and associated software capabilities

Technicians should generate a report on their findings after the inspection. Comprehensive data analysis from the PIG sensors will help in giving accurate data. For more effective data captures, in-line inspection experts recommend the magnetic-flux leakage technology or the ultrasound waves.

2. Combined functionality

Opting for equipment that can support many functions has many advantages. First, it reduces the cost. Again, in case of evolving needs for pipeline maintenance or other uses through a software upgrade, it is made possible. Due to regulations, the industry must maintain reliable and accurate inspection.

To achieve your inspection needs, you should ensure it is adaptive and flexible to inspection needs. Measuring thickness gauge and flaw detection are some of the functionalities that operators combine to reduce cost.

It is good to opt for service providers that use the latest in-line inspection technology. That way, other relevant information such as geometry measurements, monitoring of the curvature, and photographic inspection are made possible.

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